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Biological Process Engineering Biotechnical Production of Ethanol

Code: BPE0001

Biological Process Engineering Biotechnical Production of Ethanol.

Learning Objectives / Experiments

- familiarization with the necessary individual steps

and system components for production of ethanol:
* gelatinisation by steam injection
  * liquefaction by use of alpha-amylase
  * saccharification by use of gluco-amylase
  * fermentation: conversion of sugar into ethanol by

yeast cultures under anaerobic conditions
* distillation: separation of ethanol from the mash

[1] batch conversion of starch-based raw materials into ethanol
[2] open mash tank with water-jacket cooling, steam injection and stirrer
[3] closed fermentation tank with stirrer and water-jacket cooling/heating
[4] distillation unit with 3 bubble cap trays, dephlegmator, condenser and stirrer
[5] 2 pumps for delivering the mash
[6] pH value control in the mash tank with acid and caustic delivered by metering pumps

[7] adjustment of the amount of injected heating steam, the cooling water flow rates and the head temperature by means of PID controllers

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